
Hey guys, I've got a great idea for you. Why not make an OPC-UA-to-protocolX converter box. Maybe it could be an in-chassis card for PLCs or maybe something like the WebPort 500 (an external DIN rail mount box with serial to various PLCs using various protocols).
I mean, ideally, PLC manufacturers would build OPC-UA right into their PLCs. I say this because it's extremely secure, platform neutral and it accommodates any shape data structure. But you and I both know why that might take a very long time. So that presents quite an opportunity for you.
Right now, Modbus TCP is the lingua franca (universally spoken language) and most PLC manufacturers build it right into their PLCs in addition to their own primary protocols. I love Modbus TCP because it's open, fast, simple and ubiquitous. But it's not so secure and as far as I know it only supports elementary data types. OPC-UA is destined to be its successor since it answers these and a host of other problems.
The recent OPC interop conference in Germany (which we recently sent a couple of developers to) was a good indication of what to expect of OPC-UA. The number of OPC-UA servers and clients tested at the conference nearly tripled from just a year before – showing that the use of OPC-UA in the industry is growing fast.
So I bring it up now. I think the OPC-UA converter box (or in-rack card) is a great idea. If I was in the hardware business I wouldn't be telling you this – I'd be doing it myself.